BPC Industrial coatings

Coatings built for ground, salt, chemical and submersion.

Fusion bonded epoxy and thermoplastic finishes for parts that live a hard life. We are one of a small number of New Zealand shops with the gear and the licences to apply them.

FBE CURE
200 °C to 250 °C
STANDARDS
AWWA C213, AS 3862 referenced
REACH
Nationwide transport
MIN ORDER
Talk to us
Two short sections of 20 mm reinforcing bar laid on a black workbench, one raw and rust spotted, the other coated in matt fusion bonded epoxy in its characteristic teal green
SAMPLE, REINFORCING BAR, BEFORE AND AFTER FBE
C.01, fusion bonded epoxy

FBE, the coating that lives underground.

Fusion bonded epoxy, often shortened to FBE, is an epoxy based powder coating used to protect in ground reinforcing steel, ground anchors, pipe connections, valves and a wide range of subsea and buried hardware. It is a thermoset polymer, which means once cured, it does not soften again, no matter how hot the working environment runs.

At application temperature, between 200 and 250 degrees Celsius, the powder melts onto the steel surface and flows into a liquid film. As it cools it cross links and locks itself onto the substrate, forming the corrosion barrier the spec was written for.

Application temp
200 °C to 250 °C
Coating type
Thermoset epoxy
Typical thickness
250 µm to 500 µm
Used on
Reinforcing steel, anchors, valves, pipe
Service life
Decades, in spec
Transport
Nationwide, daily
Pre application
Engineer briefed, sample if required
C.02, thermoplastic

A thicker barrier, for the hardest jobs.

Thermoplastic coatings re melt under heat, which means they can be re flowed and repaired in service. Built up far thicker than a standard polyester, they soak up impacts, resist chemicals, and shrug off the kind of conditions that wear architectural coatings out in a season.

Common applications include playground equipment, marine fittings, industrial racking and any steel that lives in a wet, salty or chemically loaded environment.

Coating type
Thermoplastic, re flowable
Typical thickness
500 µm to 1500 µm
Substrates
Steel, primed
Repairable
Yes, by re heating
Used on
Playground, marine, racking, valves
Lead time
Talk to us first

Industrial work starts
with a phone call,
not an online form.

For FBE, thermoplastic and any heavy duty industrial coating, ring the workshop first so we can scope the job properly, talk substrate, talk thickness, talk programme.

Call (07) 541 1309